The screw plug will sit countersunk and have a large slot . Oil leak on out 1995 Sea Ray 185 Mercruiser 4.3 Alpha One.Oil leak on out drive appears to be coming from weep hole on side of foot. Insurance, Boat I have an early 2000s Bayliner BR175 with a Mercruiser Alpha One engine. I have ordered a new one along with a gasket kit, hinge pin removal tool. Caulking, Marine Engine I see gear lube in the u joint bellow which tells me the input shaft seal is leaking. im a Ford mechanic by trade so i have a good set of tools just wasnt sure if there were any must have tools to do the job. maintenance gone outdoors sterndrive engineering mercruiser alpha one gen 2 outdrive michigan motorz mercury mercruiser alpha i one drive boattest mercruiser alpha one lower unit oil type boost engine s mercruiser . JavaScript is disabled. First of all the Alpha is not the engine but the outdrive (transmission). How did you refill your reservoir when you changed the oil? Varnish, Marine Adhesives, Mercruiser Impellers & Water Pumps | Wholesale Marine However, I believe its on the port side where your circle is on the starboard. Water can get into the drive from a bad seal or a bad oring. Accessories, Electronic Navigation Any help here? You really need to have the drive off, it could be just leaking from the O ring between the drive and gimbal house or it could be from the water hose which is loose or split, you can insert a hose pipe into the water passage when the drive is off to create some pressure to see where it leaks from. Feb 22, 2017 I learned the hard way about the little gaskets that go on the vent and drain screws! VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Please take a moment and Register today. The Fora platform includes forum software by XenForo. As you can tell, Im pretty inexperienced but I am trying to learn so I appreciate the help. So 3 to 4 years of not removing the drive for inspection/maintenance then that rusting doesn't surprise me. . Thanks. Riptide Terrova 80 Trolling Motor w/i-Pilot & Bluetooth, Inflatable So first fix - replace bottle cap if there is oil on the top of it. Mercruiser Alpha 1 Gen 2 Leaking Drive Fluid 10-4-18 ShipShape Marine 5.83K subscribers Subscribe 17K views 4 years ago I just had a call about a leaking drive that was recently. The Bayliner Owners Club is a gathering place for Bayliner Owners and prospective owners. Completely different system. Thanks for that info Mike. & I did a gimble with a buddy of mine a while back and dont remember using a tool. I just ordered the hinge pin tool, gasket kit, bellows for the shift cable. this is from my 1992 SeaRay 5.7 lt V8. Mercruiser Alpha 1 Gen 2 out drive oil reservoir. The u joints usually wouldn't be rusty at all but I say that assuming a drive would have been pulled and inspected at least once a year. on redoing the lower unit seals and water pump. My 1990 regal sebring mercruiser 4.3l alpha 1 gen 2 outdrive gears turned into butter since my oil leaked . If so this reservoir may be going down as air pockets work their way out. The correct way is to pump oil in from the bottom until it comes out your top vent then put in the vent plug and keep pumping oil into the bottom to fill the oil reservoir and oil lines. Do you think just referenceing the exploded diagram is enough or do you think its worth buying a shop manual? Deals, Paint & Maintenance The gear oil leak seems to be coming from the Valve that feeds the upper unit. Share by E-Mail. The Right Tools. They tell me the loss of drive oil we've been having is the result of a bad seal on the drive shaft. Second the area you circled is the trim cylinder which would leak trim fluid from the trim pump not gear lube. Covers, Boat Cover Kits, Seadog Stainless Steel Cup Distribution, ProMariner ProNautic Deals, Camping & RV For a better experience, please enable JavaScript in your browser before proceeding. Meters, Marine Electrical Panels If so am i going to need a gimble alignment tool? I assume i have to take the upper drive off the boat to do the upper seals? He said the boat is pretty new with low hours and he has never seen anything this bad on such a new boat. Parts, Inflatable Impellers are a series of rubber vanes that are molded around a hub which rotates. Also drained the reservoir. Vinyl, Floating Boat Furniture, Boat Seat Pedestals & Sign up for a new account in our community. Charts & HOW TO FIND LEAK IN YOUR BOAT with Mercruiser Engine and Mercruiser Alpha Outdrive = # Mystery Leak SIMPLE SOLUTIONS 1.02K subscribers Subscribe 11K views 1 year ago HOW TO FIND LEAK IN. Rust on the u joints is not normal. Marble, Engine #40 18923 FITTING (1 required per assembly) 22-18923 - Fitting [ More info ] $14.00. All times are GMT-8. Bearing Carrier Retainer Wrench 91-61069T. I could not see all the way but did not see a tie wrap or zip tie. Engine Oil Recommendation Chart - Mercruiser parts I only say this you think the leak is on the starboard trim cylinder. CSR is a member supported community. I have some oil in the bilge but it could have been from the 1st time and me not getting it all completely out. Customer reply replied 18 hours ago. I have oil leaking out of my water intake slots on the sides It seems to be leaking mostly from the shift shaft seal now less from that small weep hole,there is a pretty big puddle now. How to detect an upper drive seal leak in an Alpha One gen 2 drive without the need to lift the boat or split the leg Wewill then call you to move forward with payment and shipment! Hello guys. Okay, so your circle is a bit misleading. I am trying to find the correct connector. Club Sea Ray is the online home for Sea Ray owners world wide! It has a Mercruiser 5.0L Alpha. Covers, Boat Shrink Wrap No returns on electrical components, as they are all tested and working properly when they leave our location.Feel free to visit our web site: ShipShapeTN.ComSend us an email: ShipShape@Bellsouth.Net orGive us a call: 615-459-7202!We are Ship Shape Marine1323 South Lowry StreetSmyrna, Tennessee 37167Thanks for your interest! I found that the gear oil is leaking from around the hose where it connects to the outdrive. Show More. Share on Tumblr. My input shaft seal was peeing in the drive boot. The area of your circle is located near the upper and lower sections of you outdrive aka drive, leg, or in some cases unprintable names. HOW TO FIND LEAK IN YOUR BOAT with Mercruiser Engine and Mercruiser Alpha Outdrive = # Mystery Leak in Boat SolvedDoes your Boat have a Mystery Leak you cannot solve ?Is it fitted with Mercruiser Outdrive ?Inboard Mercruiser Engine with Mercruiser Alpha Leg Stern DriveStern Drive Leak ProblemsBoat with Mercruiser Stern drive Leaking water into BoatWe have solved a Mystery Leak in our boat with Mercruiser Outdrive Alpha One Stern drive Leg and it wasn't the Bellows or O-RingsIt turned out to be the Large Foam and Paper Gasket that is meant to seal the Alpha Drive Gimbal Housing to the boat. Rollers, Boat Trailer Is the u joint suppose to be that rusty or rusty at all? The gasket has a built in seal to prevent it from leaking at the bellhousing. Rails, Marine Tools & Tool Video, GPS Chartplotters & Magnetic Oil Plug Drain Kit Bottom, Mercury - Mercruiser 22-8M0058389 All MC-1, Alpha 1, Gen II, TR & TRS Replaces: Mercury 22-67892A06 GLM 21731 Mallory 9-72651 Redline RL2375 Pro Marine 64892 Sierra 18-2375 . 2 - 6 Alpha One Generation II Sterndrive 90-806534970 1096 Drive Shaft Housing Specifications Torque Specifications NOTE: Securely tighten all fasteners not listed be-low. Or it could just be from the hose. No sign of water in the oil, looked like new. I have oil leaking out of my water intake slots on the sides of my 1994 merc cruiser alpha stern drive lower unit. The bilge pump came on every 2-3 minutes while sitting still. I assume it is broken or maybe the hose is just leaking. Shelters, Boat Drive was in up-position on the trailer. No matter what size or model of Bayliner Boat that you have or are contemplating, we have members here who have that same model and would enjoy discussing it in a friendly, welcoming environment. Boats, Propeller Parts & They said all the seals in the stern drive were dried out and crumbling. Yes thats how the problem originally started I noticed a bunch of oil in the bilge when the boat was just sitting in the garage and when I took it to the 1st mechanic he took the drive apart and said a lose cover nut was causing the leak but the 2nd mechanic didn't agree and said that would be impossible. Towers, Tow Ropes & Handles, Life Jackets & I'm new to power boat ownership having just bought my brother's 2007 2575 RL I/O. Harware, Marine Nuts, Bolts, & Oil Reservoir Components for Mercruiser (Alpha One, Gen Ii Sterndrive Ask Your Own Boat Question. & Rings, Prop Nut Kits & This is a VERY serious condition which will eventually lead to serious damage. Finally refilled the drive lube reservoir. If you're still using a fair amount of gear lube I would listen to Hank (L&M) and check it out to be safe. Guide, Boat Galley, Barbeque Amazon.com: Alpha One Seal Kit This very large foam gasket is often not inserted or installed correctly and can leak water from the ocean into your boat. The Bayliner Owners Club is a gathering place for Bayliner Owners and prospective owners. Any comments before I pull the boat out and start looking for leaks would be appreciated. Manufacturer, Boat Tables & Help identify gear fluid leak. [Alpha One, Gen 2] Recent Topics Looking for a Victrola fishing box! Step 2. No oil in the bilge and all oil gone after running a short time. The monsoonmultimedia.com team launched mercruiser greases after hours of research and testing every model available. Bilge Pumps, Shop Honda 5hp Outboard, Boat This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register. He is saying there is rust on the shaft as well. Replaces MerCruiser Gen 2 alpha outdrives 1991+. (see picture below) Now the oil will drain into your drip pan. oem Drive #s (for diffeent ratios) 714-5-5121200tp 714-5-5111200tp 714-5-5121300tp 714-5-5111300tp 714-5-5121400tp 714-5-5111400tp 714-5-5121600tp 714-5-5111600tp 714-5-5121700tp 1 year Full warranty , 3 year corrosion warranty Call with questions: 856-232-696 Ships on a pallet with a freight company from . The manufacturer recommends oil that meet certain properties and are specifically designed for the use (eg. Everything looks good, and I feel a lot better about my new 11 year old boat! If you quit pumping oil when the levelreached the vent andthen refilled the reservoir from the top cap instead of the bottom you will have a lot more air to burp out. Thanks for the replies, alright excellent thanks for all the quick help. This requires removal of the gimbal ring. MerCruiser Service Manual Free Download PDF The drive probably needs new seal(s) & a pressure/vacuum test to confirm that's the only source of leakage. Copyright 2019 IBOATS. The sticker on the side of th . I will see if I can put one on and then check it for leaking again. Boarding, Paddles & Submitted: 18 hours ago. "B on D C", is a 1989 2459 Trophy Offshore HT, OMC 5.7L, Cobra OD, Yamaha 15hp kicker. Tackle Boxes, Fishing Bait & 2,254. Pumps, Livewell Aerator Pumps Battery Charger, Marine Audio & I picked up the seal kits and man there are aot of seals in there. Mercruiser 805320A03 Tilt Trim Sender Limit Kit Alpha Bravo Sterndrive He is shocked at what he saw when he took the drive apart. After getting the boat out of the water Monday, My buddy showed me that the shift cable bellows was broken. Restocking fee of 15% may apply in other circumstances. thanks for that information. All times are GMT-8. They have a link to a hosted site for them. Along with the oem manual for the drive this is a pretty useful site too. He is saying to get it done right I need to change the bellows (parts $100), seal on shaft, o ring seal, drive resealed ($300), gumbo bearing $100, u joints ($160 each). Again gear lube inside the u joint bellow is likely the input shaft seal has failed (probably from the bits of rust flying around in there) pressure test the drive to confirm. Dial Indicator 91-58222A1. All of the parts we sell are represented thoroughly and accurately to the best of our ability. Watch videos, get a manual. There is a tiny gasket between the upper and lower halves of the drive. Other thoughts are the vent plug on the drive is dripping which would run down the drive in the area you circled or if the raw water pump was changed but the seal between the upper and lower halfs of the drive is leaking it to would show up on that side. Communication, Auto Pilot Have 3.0 litre in/out rear end gearing 200.1 have lower end We gladly accept returns if you feel a part was misrepresented. Also the hull and transom drying out from not being used can also cause shrinkage which can leak to leaks in this area of the transom where the Sterndrive is bolted onto.We show you where we found our Mystery Leak and solved it with a quick easy $2 bead of Marine Adhesive Silicone and it solved the Problem!Eventually when we remove the sterndrive and housing some years down the track we will install a new foam seal and gasket and do it all properly, but for now and this season and probably the next this should hold out the small pin hole leak that was trickling water into our boatHope you found this video useful and it helped to solved the Mystery leak into your Boat fitted with Mercruiser Outdrive Stern Drive Alpha 1 SeriesClick LIKE and SUBSCRIBE to see more helpful videos like this Hardware, Boat Seats by I just spent $200 for all seals and gimble and i forgot to get the big upper drive gasket so i have to back to action today. I recently finsihed the boat and made a final video on my Youtube channel revealing the boat. Combos, Fishing Tools & It may not display this or other websites correctly. My alpha 1 is leaking out the weep hole of the shift lever - JustAnswer Leaking Gear Lube Hose for Alpha One/ Gen II | Club Sea Ray How many special tools are required to do this? Hardware, Boat Seat Plumbing, Anchor All, Boat Bimini I pulled the alpha drive Tuesday and have it sitting on the stand I built when replacing the impeller. The anti-dribble valve just pushes in. I don't want to just pull it. The cost sounds reasonable IMO. Show Less. However, considering the features, you can go for the Alpha gen 2. If it is the upper leaking you just need an upper unit seal kit. Winches, Boat Motor Supports & Hardware, Boat After that I installed it with a new bell-housing gasket, filled it up with oil from the bottom, until it ran out of the vent hole on PORT side. (8%) See details Mercury Marine Mercruiser Alpha One Gen II Lower Driveshaft Assembly - OEM $2,840.00 - $3,328.57 You save up to $202.86. Alpha One drive oil leak? - Offshoreonly.com Feel free to post if you need any help. They aren't bad. Big_Z Registered This page was generated at 08:27 AM. 03-22-2017, 05:36 PM. MerCruiser Service Manual Free Download PDF On this page you can free download service & repair manuals for such sterndrive engines as MerCruiser . I have a question on my mercruiser outdrive gear oil that seems to disappear from the resevoir. Please take a moment to donate now. Mercruiser manual #14 is for the Alpha and contains all the detail you need. If so I have the manual in a .pdf if you need it. pulled in is just filling the voids since I didn't pump past the vent screw.Sent from my SM-J737V using Lake Ontario United mobile app. He said the drive oil leak was caused by the shaft seal, maybe a lose cover nut caused the seal to break. Systems, Lowrance Hook2-4 GPS I removed the lower unit to check the seals in the shift shaft and to replace the impeller and water pump gaskets. Joel Radecki Started Monday at 02:35 PM WALKER 12V ELECTRIC DOWNRIGGER-GOOD WORKING CONDITION-$225 SHIPPED TYD Lake Erie United Started 17 minutes ago Wire dipsy package troutman10 Started November 28, 2022 Founded in 2005, it is the largest collection of Sea Ray information on the internet. After a few trips, the drive lube reservoir is empty. Wells, Toilet & Waste You'll want a drip pan under the unit. Covers, Other Locate the top vent hole oil plug on the lower unit side case. Products, Carbon Monoxide & My sister-in-law says it hasn't been started since last spring, although it got regular spring/fall maintenance and winterizing. I used a bit of permatex gasket maker, the thick stuff, to hold it in place during assembly. Maintenance, Boat Cleaners & Ask Your Own Boat Question. There is some kind of connection where the check ball and the push pin on the gimbal housing mates. Additionally they are often installed DRY with no silicone or adhesive sealant which further opens up opportunity for them to leak. A pressure test by a competent shop would be a reasonable start. White Streaks in your Gear Lube. MERCRUISER ALPHA ONE GEN II UPPER BOX GEARCASE SEAL KIT | GLM Part Number: 87501; Sierra Part Number: 18-2644; Mercury Part Number: 26-88397A1 4.8 (16) $3155 FREE delivery Sat, Mar 4 Or fastest delivery Feb 28 - Mar 1 Only 8 left in stock - order soon. I've rebuilt quite a few Alpha 1's and can give alot of advice. The Bayliner Owners Club is a gathering place for Bayliner Owners and prospective owners. Alpha One Gen 2 Upper Drive Seal Leak - YouTube GPS Chartplotter and Fish Finder Combo, Find I'm no mechanic, just a blue water sailer and woodworker who loves deep sea fishing. Seems to drop about 1/8 inch per fishing trip. This page was generated at 08:27 AM. Just an update and a couple of questions about my 2000 Bayliner capri. I am also trying to find the correct gear oil fitting for the drive where I suspect the oil is leaking from. So i basically need to reseal the upper and lower unit. I didn't think any gear oil was present in that area. how bad if I continue to use as is. It turns out that the seal holds pressure at ambient temperature, but at higher operating temperature it leaks like a sieve. Between the upper and lower sections is a O-ring for an oil passage between the halves that could be leaking. Clean out the reservoir as sludge can accumulate in the bottom. The rusty u joints are most likely a lack of maintenance because it'd be milky if water was getting in. Acessories, Fish Cleaning . Please check with your local mechanic to clarify that this is the correct part you need. We have 3 different membership levels available. Dial Indicator Holding Tool 91-89897. Usually drives are resealed every 5 years . The drive gets warm and the oil expands and some can get pushed out through the prop shaft seals. Can you post a picture of where you are seeing the level decrease? Gear oil leak on Alpha one Gen 2 - BAYLINER OWNERS CLUB The Bayliner Owners Club is a gathering place for Bayliner Owners and prospective owners. Dock, Cabin and Ski, Wakeboard Tops, Other Michigan Stinger, Stingrays Trolling Spoons, Bomber Long A 15a Jerkbait Fishing Lures (lot of 6), Floor material for aluminum boat instead of dreaded plywood, This could be last Stripers season on the Hudson River, Lake Ontario Charter Boat Association- LOCBA Meeting, https://www.wikihow.com/Change-Your-Mercruiser-Gear-Lube. We understand that it's unconventional to purchase items from youtube, so please note the 100% positive feedback on both of our eBay usernames: shipshapeparts and shipshape8968804. Just send me your email. Mercruiser Alpha One Gen II Outdrive 300 Hour Service Kit This Mercruiser Alpha One Gen II Outdrive 300 Hour Service Kit has . Mercruiser 805320A03 Tilt Trim Sender Limit Kit Alpha Bravo . For less than $20 you can usually pick up a Merc #6 service manual that covers Alpha Gen 1's and SS drives. White streaks are an indication that you have water in your gear lube. 1997 Silverton 362, 7.4 Crusaders When you purchase through links on our site, we may earn an affiliate commission, which supports our community. If you have an alpha drive, the drain/fill hole is in frt lower. Watch your shift shaft and speedo tubing if it's internal. Myself, top down, 1/4 tank. Its a 1986 which i think is gen 1? Received 8 Likes on 4 Posts. Lighting, Marine Teak Help Quick!! Oil leaking from small hole in lower unit!!
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